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          Life Calculation of Aluminum electrolytic capacitor

          2019-07-23

          Aluminum electrolytic capacitorBelonging to "finite life" components

          ※ The structure of Aluminum electrolytic capacitor is semi sealed, and the electrolyte will be reduced or even dried up due to the outward diffusion of electrolyte during long-term use;

          ※ Deterioration of the oxide film on the anode surface;

          ※ In the process of repairing the oxide film and heating the capacitor, chemical and Physical change occur in the electrolyte, which makes the performance of the electrolyte worse.

           

          Aluminum electrolytic capacitorConcept and criteria of lifespan

          ※ Consumable failure

          Failure caused by gradual deterioration of capacitor parameters.

          Example: Leakage current: not exceeding the specified value

          Capacity: Change within ± 20% of the initial measured value

          Loss angle tangent: not exceeding 2 times the specified value

          Appearance: No obvious abnormalities

          ※ Functional failure

          More failures occur in the early stages of manufacturing and at the end of customer use, such as short circuits, open circuits, etc. This failure mode undermines the performance of capacitors.

          Life estimation method):

          Ripple current testing method

          Under normal circumstances, there are three main factors that affect the lifespan of capacitors, namely environmental temperature, ripple current, and actual applied voltage. The actual service life of capacitors can be calculated using the following formula:

          LX=L0 · KT · KV · KR

          Among them, LX is the calculated service life of the capacitor

          L0: Life of capacitor under rated conditions

          KT: Temperature coefficient of capacitor

          KV: capacitor voltage coefficient

          KR: Ripple current coefficient of capacitor

           

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